We offer the widest product range of low-flow (mass) flow meters and controllers on the market. Numerous styles of both standard and bespoke instruments can be offered for applications in laboratory, machinery, industry and hazardous areas.
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Bronkhorst instruments are used for numerous applications in many different markets. In this section you will find an overview of the main markets for our equipment, illustrated with some typical examples of applications.
Are you looking for technical documentation, are you interested to learn more about the measuring principles of Bronkhorst products, or you do want to get in contact with a Bronkhorst Service Engineer? This section will guide you to the relevant service & support topics.
Bronkhorst High-Tech BV the leaders in Mass Flow Meter / Mass Flow Controller technology for gases and liquids, Pressure Controllers and Evaporation Systems.
The manufacturing process for photovoltaic (PV) solar cells - cells that convert sunlight into electricity - consists of many steps like cleaning and etching of silicon wafers, or deposition of layers using physical or chemical vapour deposition techniques.
Machines for the production of photovoltaic solar cells consist of a sequence of process chambers where the manufacturing steps take place under controlled conditions, with lock chambers in between. Each of these steps involve the supply of gaseous or liquid chemical compounds. For a company that builds two to three of such machines each week, Bronkhorst was asked to deliver mass flow devices.
Each of the photovoltaic solar cell manufacturing machines consists of up to ten vacuum process chambers in total, utilising several dozens of mass flow controllers to supply gases, liquids and vapours. For this application, it is necessary that the flow devices supply exactly 500 or 1000 sccm - or any desired value - but it is essential that this will occur day after day. So repeatability is as important as accuracy.
Bronkhorst delivered mass flow controllers for the accurate and reproducible supply of gases, vapours and liquids. Usually Bronkhorst EL-FLOW Select thermal mass flow controllers were used here for gas supply. In the case of liquids, most of them were evaporated to vapours by means of a CEM (Controlled Evaporation & Mixing) system in order to react at the surface of substrates in plasma enhanced chemical vapour deposition (PECVD) processes.
The Bronkhorst flow devices are used here for applying layers on crystalline silicon wafers in traditional silicon-based solar cells, as well as for manufacturing thin layers as components of second generation amorphous-silicon-based thin-film solar cells on flexible substrates.
Let's dive somewhat deeper into the process with an example how to deposit a 'p-n junction' onto a flexible substrate, which is an essential part of the photovoltaic solar cell to convert sunlight into electrons. Two silicon layers with different dopants have to be applied on top of each other in separate process chambers. In this case, the process medium is silane (SiH4) and hydrogen (H2) with a trace gas, which is phosphine (PH3) for the n-doped layer and diborane (B2H6) for the p-doped layer. To clean the vacuum process chambers between the deposition steps using a plasma, gaseous NF3 is added.
A feature of the EL-FLOW Select thermal devices is that they can be provided with several (~5) calibration curves for different gases, which has the advantage that a relative low number of these mass flow controllers can be used - each for gases that are somewhat comparable. This efficient use of devices leads to cost reduction.
These devices are also suitable to be applied in adjacent application areas that use vacuum technology, such as the semiconductor industry, and to manufacture light emitting diodes (LEDs) for displays and lighting.
Read more about the production of solar cells in the application story: Thin aluminum oxide passivation layers for high efficiency solar cells.
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