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FAQ

Your question might have already been answered before. Below we have listed the most frequently asked question and provided them with explanation. If your question has not been answered yet feel free to ask us!

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Mechanical

Can I use my existing RS232 cables with my FLEXI-FLOW instruments?

Which cavity does my instrument have?

Where do IP Rating and NEMA Rating stand for?

What materials are the ‘wetted parts’ of Bronkhorst’s instruments made of?

Which sealing material is best for my application?

Which tube fittings does Bronkhorst recommend for my instrument?

Can my instrument be installed in any position?

How clean does my gas need to be?

Software & interfaces

What is the difference between MODBUS, FLOW‑BUS and ProPar with FLEXI‑FLOW?

How to connect FLOW-BUS fieldbus communication with Bronkhorst FlowSuite software?

Which gas data is embedded in mass flow meters/controllers with FLUIDAT on board?

How do I control FLEXI‑FLOW using LabVIEW?

How do I control FLEXI FLOW using Python?

Calibration

Where can I find the FLEXI-FLOW calibration certificate?

How to interpret the data and terminology on Bronkhorst calibration certificates?

How often should I perform a calibration check on my flowmeters/controllers?

Can I repair, clean and calibrate the instruments myself?

What does adjustment mean?

What is the meaning of As-found & As-left calibration?

Are all instruments factory calibrated?

Flow theory

What is the difference between volume flow and mass flow?

How do I calculate conversion factors, Kv-values and differential pressures?

Instruments

What are the benefits of a P-800 PPC (Process Pressure Controller) compared to conventional solutions?

Is it possible to modify my mass flow meter into a mass flow controller?

Which certificates and approvals are applicable for my instrument?

Close

Can I use my existing RS232 cables with my FLEXI-FLOW instruments?

No, existing RS232 cables are not compatible with FLEXI-FLOW instruments. 

RS232 and RS485 are both serial communication standards, but they differ fundamentally. RS232 is designed for point‑to‑point communication, meaning one instrument is connected directly to one PC or controller. RS485, on the other hand, supports multi‑drop communication, allowing multiple instruments to be controlled over a single connection. This makes RS485 suitable for both simple and more complex system configurations. 

Although FLEXI-FLOW instruments use the same SUB‑D9 connector as other Bronkhorst instruments, they support RS485 communication only and do not support RS232. As a result, existing RS232 cables cannot be used with FLEXI-FLOW. 

Our recommendation 

For a single FLEXI-FLOW instrument: use the RS485 accessory kit specifically designed for FLEXI-FLOW. Consisting of a PiPS-DB9-24Vdc plug, DB9 T-part and RS485 cable. 

For a multi‑channel setup with direct PC connection: use the Bronkhorst USB RS485 T‑part cable (7.27.151). This allows multiple instruments to be easily connected via a single USB port. 

Connecting RS232-cable

Picture 1. Connecting RS232 cables with an instrument

 

Connecting one instrument

Picture 2. Connecting RS485 cables with a single FLEXI-FLOW Compact

 

Connecting multi channel solutionPicture 3. Connecting RS485 cables with a multi-channel solution

 

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Which cavity does my instrument have?

You can find the cavity of your flow or pressure meter/controller in the table below:

Series Cavity
EL-FLOW Base BSPP RS-type based cavity
EL-FLOW Prestige BSPP RS-type based cavity
EL-FLOW Select BSPP RS-type based cavity
LOW-dP-FLOW BSPP RS-type based cavity
EL-PRESS BSPP RS-type based cavity
EX-FLOW BSPP RS-type based cavity
IN-FLOW BSPP RS-type based cavity
IN-PRESS BSPP RS-type based cavity
LIQUI-FLOW BSPP RS-type based cavity
MASS-STREAM D-6300 BSPP RP-type based cavity
MASS-STREAM D-6400 BSPP ISO 1179-1 based cavity
MASS-VIEW BSPP ISO 1179-1 based cavity
FLEXI-FLOW BSPP ISO 1179-1 based cavity
IQ+FLOW 10-32 UNF class 2B cavity
EL-FLOW Metal no cavity - welded or part of body
EL-PRESS Metal no cavity - welded or part of body
ES-FLOW no cavity - welded or part of body
µ-FLOW no cavity - welded or part of body
(mini) CORI-FLOW no cavity - welded or part of body
IN-FLOW/EX-FLOW F-107/117 no cavity - welded or part of body
IN-FLOW/EX-FLOW F-106 no cavity - wafer type

RP-RS Based Cavity

Close

Where do IP Rating and NEMA Rating stand for?

IP Rating 
The IP Rating (Ingress Protection Rating) of an instrument consists of the letters IP followed by two digits and an optional letter. As defined in international standard IEC 60529, it classifies the degrees of protection provided against the intrusion of solid objects including body parts like hands and fingers, dust, and accidental contact (the first digit after IP), and water (the second digit after IP) in electrical enclosures. 

NEMA Rating 
The National Electrical Manufacturers Association (NEMA) in the United States also publishes protection ratings for enclosures similar to the IP rating system published by the International Electrotechnical Commission (IEC). NEMA however also dictates other product features not addressed by IP codes, such as corrosion resistance, gasket aging, and construction practices. 

IP vs NEMA Rating
IP and NEMA Rating share a similar purpose, protecting electrical equipment against harmful environmental impacts. However, it is not possible to convert an IP rating to a NEMA type rating or vice-versa.

Close

What materials are the ‘wetted parts’ of Bronkhorst’s instruments made of?

The standard material of construction for all instruments is stainless steel 316 or equivalent. Our product series MASS-STREAM, FLEXI-FLOW and IQ+FLOW can also be offered with aluminum body material. On request some wetted parts are available in monel ® or hastelloy ®. Contact factory for more information. 

Standard seals are Viton® (FKM) for a thermal gas mass flow meter / controller and Kalrez® (FFKM) for a thermal liquid mass flow meter / controller. (mini) CORI-FLOW Coriolis mass flow meters are metal sealed. Controllers contain internal seals of Viton® (FKM) (factory standard), EPDM or Kalrez® (FFKM). 

Close

Which sealing material is best for my application?

The selection of elastomeric seals for our instruments must be based on chemical resistance at operating conditions. Bronkhorst has gathered a lot of information about the compatibility of various compounds, and we can advise our customers accordingly. However, our recommendations must be considered as guidelines for which no guarantees can be given. 

If you are looking for a specific answer to your application, please feel free to contact us.

Close

Which tube fittings does Bronkhorst recommend for my instrument?

As a standard, we use compression type connections or face seal (VCR/VCO) fittings with BSPP thread on our instruments. 

BSPP (British Standard Pipe Parallel) is, as the name suggests, a parallel fitting. The threads are used to hold the two pieces together and not to create a seal. The sealing is done by an elastomeric seal external to the thread. Because the seal is external to the thread there is no danger of debris in the threads being forced into the flow path of the gas. For this reason, we do not recommend NPT fittings with PTFE (Teflon) tape sealing. 

Close

Can my instrument be installed in any position?

Summary of the video:

  • All gas flow meters/controllers should be mounted horizontally at pressures higher than 10 bar.
  • Below 10 bar, gas flow instruments may be mounted in vertical position with one exception: LOW-dP-FLOW instruments must always be mounted horizontally. 
  • Liquid flow instruments may be mounted either horizontally or vertically. However, a few considerations should be made. Please consult the applicable instruction manual. You may also find it useful to read our e-book about this topic: E-book 'How to handle low liquid flows' | Bronkhorst 
Close

How clean does my gas need to be?

Summary of the video: 

Summary of the video:

Generally, it is always best to work with dry and clean gases. However, some instruments are less sensitive to contamination. Our LOW-dP-FLOW instruments have relatively large inside diameters but still depend on a consistent split between main channel and bypass-sensor. MASS-STREAM instruments do not have a bypass. Their main channel is easier to clean in case contamination affects your process.
Our liquid flow instruments are designed for smallest flow rates and therefore have small internal passages. For this reason, you should avoid blockage by particulates or gas bubbles.

Close

What is the difference between MODBUS, FLOW‑BUS and ProPar with FLEXI‑FLOW?

FLEXI‑FLOW uses an RS485 connection for communication. To exchange data, a communication protocol is required. You can think of a protocol as the “language” the instrument speaks.

FLEXI‑FLOW supports three communication protocols: 

* ProPar (Process Parameters) is a communication protocol developed by Bronkhorst for use with Bronkhorst instruments and Bronkhorst software. It allows multiple parameters to be requested simultaneously, even if they are not consecutive. In addition, communication requests can be numbered (“chaining”), making it clear which response belongs to which request. Because all Bronkhorst instruments use ProPar in the same way, a single, uniform implementation is sufficient. 

* FLOW‑BUS is an RS485‑based network specifically designed to connect multiple Bronkhorst instruments. Within a FLOW‑BUS network, the ProPar protocol is used to reliably exchange settings and measurement data. The network structure ensures stable communication, but it does not allow instruments from other manufacturers to be connected. 

* MODBUS is a globally used, open communication standard that enables communication between devices from different manufacturers. While MODBUS standardizes the communication rules, it does not standardize the meaning of register addresses. As a result, the same address may contain different data depending on the manufacturer, or may not be supported at all. Therefore, it is essential to always consult the specific MODBUS documentation of the instrument. MODBUS also supports “chaining”, provided the addresses are consecutive. 

Binary and ASCII variants 

Both ProPar and MODBUS are available in binary and ASCII variants. The binary variant is the most efficient and uses compact data messages. The ASCII variant is easier for humans to read but results in longer messages and less efficient communication. 

In summary 

  • Working exclusively with Bronkhorst instruments → ProPar 
  • Using multiple Bronkhorst instruments in one network → FLOW‑BUS
  • Integrating FLEXI‑FLOW in a multi‑vendor system → MODBUS 

 

Need help choosing the right protocol for your application? Feel free to contact us.

Close

How to connect FLOW-BUS fieldbus communication with Bronkhorst FlowSuite software?

Bronkhorst instruments are equipped with a micro-controller for exchanging parameter value information with other instruments / devices connected to the same FLOW-BUS system and/or via RS232 to a PC.  
 
Like Modbus, FLOW-BUS is a line-topology serial communication protocol over RS485. Each instrument must be “daisy chained” one after another with begin and end resistors. 
 
Standard RJ45 Shielded (F)TP patch cable or M12 cable supplies the FLOW-BUS signal and 24 Vdc power. 
 
The PC's USB port connects via RS232 to the first device. We strongly recommend the use of special connectors for bus-begin and -end termination. 

Close

Which gas data is embedded in mass flow meters/controllers with FLUIDAT on board?

Density, viscosity, thermal conductivity and heat capacity of the processed media change under the influence of pressure and temperature. The FLUIDAT On Board algorithm continuously recalculates these properties and uses them to adjust the gas flow. 

  • EL-FLOW Prestige instruments embed the complete FLUIDAT database.
  • FLEXI-FLOW Compact comprises a built-in database with properties of 22 commonly used gases: 
    Acetylene (C2H2), Air, Allene (C3H4 #1), Argon (Ar), Carbon dioxide (CO2), Carbon monoxide (CO), Cyclopropane (C3H6 #1), Deuterium (D2 #1), Ethane (C2H6), Ethylene (C2H4), Helium (He), Hydrogen (H2), Krypton (Kr), Methane (CH4), Neon (Ne), Nitrogen (N2), Nitrous oxide (N2O), Oxygen (O2), Perfluoropropane (C3F8), Propane (C3H8), Propylene (C3H6 #2), Propyne C3H4 #2
  • MASS-STREAM D-6400 instruments have on-board data of the following 36 gases: 
    Air, Ammonia (NH3), Argon (Ar), Carbon dioxide (CO2), Carbon monoxide (CO), Chlorine (Cl2), Dimethyl ether (C2H6O #1), Hydrogen Chloride (HCl), Hydrogen Sulfide (H2S), Methanethiol (CH4S), Nitrogen (N2), Nitrogen oxide (NO), Nitrous oxide (N2O), Oxygen (O2), Ozone (O3), Pentanethiol (C5H12S), Silane (SiH4), Sulfur dioxide (SO2) and 16 types of hydrocarbons 
Close

How do I control FLEXI‑FLOW using LabVIEW?

LabVIEW has long been the standard for test, measurement, and automation applications. With the official Bronkhorst LabVIEW drivers, FLEXI‑FLOW integrates seamlessly into this graphical programming environment, allowing you to quickly develop reliable applications. 

Getting started with FLEXI‑FLOW and LabVIEW:

Follow the steps below to control FLEXI‑FLOW using LabVIEW: 

1. Install Bronkhorst FlowSuite
Download Bronkhorst FlowSuite from the Microsoft Store or via the Bronkhorst website. This software is used to configure the communication settings of the instrument.

2. Connect the instrument 
Connect the FLEXI‑FLOW to your PC using a USB‑C cable and start FlowSuite.

3. Configure the communication 
In Fieldbus Settings, select the desired communication protocol.
FLEXI‑FLOW supports ProPar and MODBUS (ProPar is used in this example).

4. Set the parameters 
Select a baud rate of 38400 and configure a unique instrument address if multiple FLEXI‑FLOW instruments are used. 

 

Installing the LabVIEW drivers 

Bronkhorst provides validated LabVIEW drivers via National Instruments: 

1. Open LabVIEW and start the NI Instrument Driver Finder 

2. Search for “Bronkhorst High Tech” 

3. Install the available drivers 

 

If installation via the Driver Finder is not possible, the drivers can also be installed manually. Please refer to the official LabVIEW documentation for further instructions. 

 

Initial testing 

After installation, you can use a simple test VI in LabVIEW to verify that communication with the instrument is working correctly. 

For more detailed information on the driver functionality and the structure of the VIs, we recommend consulting manual 9.17.078 – FLOW‑BUS LabVIEW™ Driver. 

In particular, section 4.2.2 explains how to customize the basic VIs to read specific measurement values or settings, which is especially useful when tailoring the application to your requirements. 

 

Do you have questions about LabVIEW integration or your specific application? Feel free to contact us.

 

Communication labVIEW

Close

How do I control FLEXI FLOW using Python?

Python is widely used in both R&D and industrial applications due to its simplicity and flexibility. FLEXI FLOW can be easily integrated with Python, allowing you to combine accurate flow control with your own software environment. 

Getting started with FLEXI FLOW and Python 

Follow the steps below to control FLEXI FLOW using Python: 

1. Install Bronkhorst FlowSuite
Download FlowSuite from the Microsoft Store or via the Bronkhorst website. This software is used to configure the communication settings of the instrument. 

2. Connect the instrument
Connect the FLEXI FLOW to your PC using a USB‑C cable and start FlowSuite.

3. Configure the communication
In Fieldbus Settings, select the desired communication protocol.
FLEXI FLOW supports ProPar and MODBUS (ProPar is used in this example).

4. Set the parameters
Select a baud rate of 38400 and configure a unique instrument address if multiple FLEXI FLOW instruments are used. 

After completing these steps, the instrument is ready to be controlled via Python. 

Example: Controlling FLEXI FLOW with Python 

First, install the ProPar package in your Python environment: 

pip install Bronkhorst-propar 

The example script below connects to the instrument, sets the setpoint to zero, and reads the current measured value and its unit: 

# Import the propar module 

import propar 

# Connect to the local instrument, when no settings provided 

# Instrument (address=3, baudrate=38400, connected to COM 1) 

instrument = propar.instrument('COM1',3)  

 

# Measure and setpoint in output units. 

instrument.writeParameter(206, 0.0) 

print(instrument.readParameter(205), instrument.readParameter(129)) # fMeasure, Capacity Unit 

 

Thanks to the open Python library, FLEXI-FLOW can be easily integrated into existing scripts, test setups, or automation solutions. 

More documentation and examples: 

https://pypi.org/project/bronkhorst-propar/  

https://bronkhorst-propar.readthedocs.io/en/latest/introduction.html 

Close

Where can I find the FLEXI-FLOW calibration certificate?

Each FLEXI-FLOW instrument is supplied with a digital (online) calibration certificate. This certificate is directly available via the Bronkhorst Product Information Center. 

How to download the calibration certificate: 

1. Open the Product Information Center: https://support.bronkhorst.com/tools/bronkhorst-product-information-center/ 

2. Enter the serial number of your FLEXI FLOW instrument. This can be found on the product label and starts with “SN”.

3. Download the calibration certificate. 

No login is required to access or download the certificate. 

Close

How to interpret the data and terminology on Bronkhorst calibration certificates?

By clicking the link below you can open a sample certificate with the explanation of the different fields in calibration certificates. 

Close

How often should I perform a calibration check on my flowmeters/controllers?

Flow meters, flow controllers, in fact all process instruments, experience wear from the conditions of the process in which they are installed. Temperature, electronic component tolerance shift, contamination build up over time (even very slight), plus other factors will all contribute to affecting the accuracy of an instrument. Your instruments should regularly undergo, at a minimum, a calibration check if not a recalibration. But how often? 

Because the nature of each application is different (conditions, running time, etc.) a calibration can last three years or three months. Bronkhorst instruments do not have specified due dates for calibration. We suggest that our instruments be calibrated every year. However, based on the application conditions, and perhaps company quality procedures, each customer must determine when they need to send in an instrument for recalibration. Properly calibrated instruments will be more accurate, more reliable, help ensure consistency, and help improve production yields. 

An on-site calibration check may be considered to reduce downtime and costs. For this purpose, Bronkhorst offers their easy-to-use FLUICAL Portable Calibrators. 

Close

Can I repair, clean and calibrate the instruments myself?

Calibration

It is possible to calibrate an instrument by checking its measured value with an accurate reference yourself.  

 

Repair and cleaning 

It is possible to restore the function of the instruments if no parts are irreversibly damaged. However, it can affect the accuracy of the device. If the device has been opened, the calibration as well as the pressure and leakage test carried out at the factory is no longer valid. Bronkhorst cannot accept any warranty for any instruments opened by other than Bronkhorst certified service offices.  

In general, we recommend returning contaminated or defective devices to our Bronkhorst certified service offices for repair, cleaning and calibration services. 

Close

What does adjustment mean?

By adjustment of the measuring signal, we mean that we can change the settings of the meter according to the values of the used reference device. This is to eliminate systematic measurement deviations.  

Adjustment is important when the output of the measuring device is not only expected to be repeatable but also indicates the true value. Instead of adjusting a measuring device, the end user can also take the deviation which is stated on the calibration certificate to make an adjustment in the computer. 

Close

What is the meaning of As-found & As-left calibration?

As-found calibration

An as-found calibration is a calibration prior to repair or adjustment. This is often referred to when a flow meter has been sent back to the service office and it states the condition in which it is received.  

 

As-left calibration

An as-left calibration is a calibration after repair or adjustment. It provides validation for repairs or adjustments. 

 

Calibration As Found As Left

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Are all instruments factory calibrated?

All instruments in our product portfolio undergo factory calibration and are traceable to national standards. They are delivered with a (digital) calibration certificate.  

Additionally, as an option, you can choose an ISO/IEC 17025 calibration from our accredited Bronkhorst Calibration Center instead of the factory calibration. For customer specials or OEM products, calibration is part of the agreements made with the customers. 

Read more about ISO/IEC 17025 calibrations

Close

What is the difference between volume flow and mass flow?

A mass flow rate should be expressed in units of mass such as g/h, mg/s, etc. Most users, however, think and work in units of volume. That’s fine, and to use density in converting mass flow to volume flow, we must pick a set of specific pressure and temperature conditions at which we use the density value for the gas. Worldwide, there are quite a lot of these standard reference conditions for conversion.  
 
The following reference conditions are used by Bronkhorst: 

  • When the mass flow rate is expressed with subscript n as in mln/min or m3n/h. Subscript n represents (European) normal operating conditions, which means that a fluid density at a temperature of 0 °C and a pressure of 1 atm (1013 mbar) are selected for conversion from mass flow rate to volumetric flow rate. 
  • As an alternative, a temperature of 20°C and a pressure of 1 atm (1013 mbar) are used to refer to (European) standard reference conditions, indicated by the subscript s in the volumetric units (mls/min, m3s/h). These values resemble average temperature and pressure conditions at sea level. 
      

Keep in mind: 
Please be aware of these differences, because mixing up these reference conditions for gas flows (especially the temperature difference between 0 and 20°C) may lead to an error of 7 %! 

Close

How do I calculate conversion factors, Kv-values and differential pressures?

Bronkhorst developed a unique database, consisting of fluid data of over 1800 fluids. Using application software routines various calculations can be made on-line at our internet site www.fluidat.com.

We invite our customers to visit this site for free registration. Upon receipt of your login details you will be able to calculate conversion factors/tables for Bronkhorst thermal gas & liquids flow meters, calculate Kv-values and orifice sizes for Bronkhorst control valves, calculate the pressure drop across Coriolis flow meters and in-line filters and perform calculations relevant to our CEM evaporation system. 

Close

What are the benefits of a P-800 PPC (Process Pressure Controller) compared to conventional solutions?

Benefits of a Process Pressure Controller versus a valve? 

For precise control of the pressure in a process chamber, or to control the pressure in your system, electronic (digital) pressure controllers are used. Such a pressure controller regulates a control valve, allowing to increase the pressure inside the process chamber. To relieve the pressure, traditionally bleed valves are used, continuously venting to the environment. 

In case of expensive or dangerous process gases this is not preferred. In that case, often an additional valve with valve steering unit is used to control the relief. These additional components make the system complex.  

The P-800 Process Pressure Controller series has an integrated relief valve, reducing the components and avoiding continuous venting to the environment. 

Check out the benefits of the P-800 Process Pressure Controller compared to a conventional solution using a bleed valve and a solution with a separate relief valve: 

Solution with Bronkhorst Process Pressure Controller

Pro's: 

  1. Low gas consumption
  2. Safe solution for any type of gas
  3. Compact integrated solution
  4. Economical "plug-and-perform" solution

Conventional Solution with Bleed to Atmosphere

Contra's:

  1. Higher gas consumption due to constant bleed
  2. Not suitable for dangerous gases

 

Conventional Solution with Separate Relief Valve

Contra's:

  1. Connection of various components requires more space
  2. Purchase, mounting and test of various components is less efficient and more expensive

 

Close

Is it possible to modify my mass flow meter into a mass flow controller?

Yes, it is possible to modify a mass flow meter (MFM) into a mass flow controller (MFC), but it involves several technical considerations and modifications. Bronkhorst flow meters are generally equipped with control electronics, including a PID controller, to adjust the valve position and maintain the desired flow rate. An additional control valve can be mechanically close-coupled to the flow meter, e.g., by using a port connector. The electric interconnection of the valve cable requires an electronics housing suitable for the entry of the valve cable. 

 
Some considerations: 

  • Upon assembly, the control settings (PID controller) must be adjusted for the application. 
  • The cabling and power supply must match the flow meter and valve combination. 
  • Modifying an MFM into an MFC requires a good understanding of fluid dynamics, control systems, and electronics. Modifying an MFM to an MFC is reserved for your local Bronkhorst channel partner. Please feel free to contact him to discuss the possibilities.
Close

Which certificates and approvals are applicable for my instrument?

Apart from the calibration certificate provided for any measuring or control device, your Bronkhorst instrument complies with the European (CE) legislation. These are the certificates specified below as 'standard'. 

Depending on the product series, optional approvals are available. 

● = standard certificate 

o = optional certificate 

certificates-bronkhorst-flow-instruments

Bronkhorst
  • Tel: +31 (0)573 45 88 00

  • [email protected]

Control Management Technology (CMT)

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TN 37919 Knoxville

(865) 584-0208

[email protected]

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